HEAVY INDUSTRY AUTOMATION & MACHINE RETROFIT SOLUTIONS ROBOTICS INTEGRATION, PLC / HMI UPGRADE, PRODUCTION LINE OPTIMIZATION, FABRICATION EQUIPMENT CONTROLS, HEADQUARTERED IN CHICHESTER, NH USA

MT MAJOR TECH LLC is a New Hampshire heavy industrial automation and machine retrofit firm headquartered in Chichester, focused on legacy manufacturing equipment modernization, industrial robotic cell integration, PLC and HMI control system upgrades, production line workflow optimization, custom fabrication machinery controls, and turnkey factory automation deployments for metal fabricators, lumber processing facilities, machine shops and regional manufacturing operations across central New Hampshire. Our cobalt steel blue brand identity embodies rugged industrial reliability, proven machine automation expertise, cost-effective equipment retrofits and practical production-focused engineering built for New England’s heavy manufacturing sector. All machine retrofits, control system rewrites, robotic workcell deployments and production optimization projects delivered by MT Major Tech follow industrial machine safety standards, NFPA 79 electrical guidelines and continuous uptime operational requirements. We deliver a full industrial automation service portfolio: legacy machine PLC/HMI retrofitting, industrial robot pick-and-place and material handling integration, conveyor and production line control engineering, safety circuit redesign and risk reduction, custom machinery control panel fabrication, machine fault diagnostic services, operator training, and scheduled long-term automation maintenance agreements. Our machine automation engineering shop, control panel build workspace and administrative offices are located at 160 Dover Rd Unit 11, Chichester, NH 03258, positioned to serve manufacturing clients throughout the Concord region, Lakes Region and border communities in Vermont. Our team consists of industrial controls engineers, robot integration specialists, panel electricians and field service technicians equipped with PLC programming suites, machine simulation software and on-site test instrumentation. Our standard project workflow begins with on-site machine audit, production bottleneck analysis, retrofit scope definition, control hardware selection, programming development, shop testing, field installation, machine commissioning and operator training. Industrial machine automation and retrofit projects from MT Major Tech extend usable equipment lifespans, boost throughput and reduce unplanned downtime without full replacement capital expense.

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About MT MAJOR TECH LLC | Industrial Automation & Machine Retrofit Engineers Chichester NH

MT MAJOR TECH LLC is a registered limited liability company operating from 160 Dover Rd Unit 11, Chichester, NH, US 03258. Founded by industrial automation engineers and machine control technicians with more than 29 combined years completing factory equipment retrofit and robotic integration projects for metal fabrication, wood products and discrete manufacturing clients across New England. MT Major Tech LLC was formed to fill a regional capability gap: many automation vendors focus exclusively on brand-new machine sales while offering limited economical upgrade pathways for older production equipment, forcing manufacturers to choose between costly new machinery or operate aging unreliable legacy systems. Every technical staff member carries hands-on experience programming multiple families of PLCs, designing safety-compliant control panels, integrating six-axis and collaborative robots, troubleshooting legacy relay logic machinery and performing live production machine commissioning with minimal disruption to operating shifts. Each new client engagement opens with thorough on-site machine assessment: existing control hardware review, cycle time measurement, safety circuit evaluation and operator feedback collection before drafting retrofit proposals. Inside our Chichester engineering shop we build and test control panels, validate PLC logic and simulate machine sequences prior to field installation on active production floors. Our core competitive advantage is exclusive focus on heavy industry machine retrofit + robotic integration, permanent control panel fabrication shop in Chichester NH, balanced capability covering small single-machine upgrades up to full production line overhauls, and understanding of small to mid-sized manufacturer capital budget constraints. Competing regional technology firms focus on OT cybersecurity, solar energy, low voltage wiring, CAD model fabrication or software development without heavy manufacturing machine controls field expertise. MT Major Tech LLC unites PLC/HMI retrofitting, robot cell integration, control panel construction, production line optimization and machine safety upgrade projects all under one central New Hampshire industrial operation. Secure cloud archives preserve all PLC source code, electrical schematics and machine program documentation for future equipment service and expansion. From our Dover Road location our field crews can rapidly mobilize to manufacturing facilities across central New Hampshire. We offer three tiered service packages scaled to project scope: Basic Machine Retrofit Package – Single machine PLC/HMI upgrade and control panel replacement for legacy equipment; Standard Production Package – Multi-machine retrofit or standalone robotic workcell integration with full on-site commissioning; Master Line Package – Complete production line controls modernization, inter-machine communications overhaul and multi-year automation maintenance roadmap. All control schematics and program source files are hosted on United States secure servers.

Core Industrial Automation & Retrofit Services MT MAJOR TECH LLC

Legacy Machine PLC & HMI Retrofit Upgrades

Replacement of discontinued controllers and aging operator interfaces, conversion of relay logic to modern PLC platforms, migration of existing machine functionality, new HMI screen development, fault diagnostic improvements and production-ready machine commissioning for all types of fabrication and processing equipment.

Industrial Robotic Workcell Integration

p>Collaborative and six-axis robot deployment for material loading/unloading, pick-and-place, part sorting and machine tending. Safety zone layout design, robot path programming, communication linking to host machinery and operator interface setup for new or retrofitted production cells.

Custom Industrial Control Panel Fabrication

p>UL-compliant control enclosure assembly, power distribution design, relay, contactor and safety component mounting, wiring, labeling and factory bench testing. Panels built to retrofit existing machines or serve as new standalone machine control hardware for fabrication operations.

Conveyor & Production Line Interlock Engineering

p>Design of coordinated multi-machine sequencing, upstream/downstream interlock logic, speed synchronization, accumulation zone control and fault propagation handling for connected continuous production lines in wood, metal and discrete manufacturing plants.

Machine Safety Circuit Redesign & Risk Reduction

p>Safety function assessment, guard interlock upgrade, light curtain and safety mat integration, safe torque off implementation, risk assessment documentation and machine compliance improvements to meet current industrial safety standards without excessive production downtime.

Machine Fault Diagnostics & Troubleshooting

p>On-site emergency service for unplanned machine downtime, tracing electrical and control faults, identifying root causes of repeat failures, temporary workaround development and permanent corrective action implementation to stabilize unreliable legacy production equipment.

Production Throughput & Cycle Time Optimization

p>Machine sequence timing review, unnecessary delay elimination, sensor placement tuning, motion profile adjustment and interlock logic refinement to shorten part cycle times and increase overall equipment effectiveness (OEE) on retrofitted production machinery.

Automation Maintenance & Preventative Service Agreements

p>Scheduled annual control system inspection, PLC program backup, contactor and sensor wear checks, firmware updates and priority emergency service response for long-term manufacturing clients seeking consistent uptime for automated production assets.

Completed Machine Retrofit & Automation Integration Projects

Discontinued Press Controller Full PLC Replacement & Operator Interface Upgrade

Migrated all press operating logic from obsolete hardware to current-generation PLC, installed new touchscreen HMI and redesigned safety interlock circuits. The retrofit eliminated costly hard-to-source spare parts and added advanced fault logging, extending the usable service life of the heavy forming press by many years.

Collaborative Robot Loading Integration For Trim Saw Production Line

Designed safety zone layout, programmed robot pick-and-place sequences and established communications between the robot and existing saw control system. The automated loading cell reduced repetitive manual labor and stabilized consistent feed rates into the trim saw during two-shift operation.

Multi-Station Assembly Line Controls Overhaul, Tilton NH Manufacturer

Replaced isolated standalone machine controls with unified networked PLC architecture, built coordinated production interlock logic and upgraded operator HMIs at every station. The connected line enabled consistent sequence control and simplified fault tracing across the complete assembly workflow.

Contact MT MAJOR TECH LLC | Chichester New Hampshire

Phone: 7985486320
Address: 160 Dover Rd Unit 11, Chichester, NH, US 03258
Email: info@mtmajor.pics